Heavy machinery makes large-scale industrial operations such as manufacturing, mining, agriculture, and logistics possible. It reduces the workforce and enables employees to be more productive within the same time scale. However, these types of machinery are susceptible to wear and tear due to regular use, where preventative maintenance comes in.
Preventative maintenance helps detect early issues to address them and prevent a possible breakdown. It also extends the lifespan of the machinery and allows it to function smoothly. Here are some tips on proper maintenance to extend the life of machinery.
Have a schedule of planned maintenance
In heavy machinery, the components are prone to break down, and the wear is always inevitable, especially with heavy use. Ensure that only knowledgeable and experienced specialists conduct part replacement and have a forecast for the life of the parts and how long after you should replace them. Keeping a planned maintenance log is essential to ensure you do not miss out on regular checks and compliance with OSHA regulations.
Monitor components for wear and tear
Although regular maintenance can detect wear and tear of some parts on your machinery, you still have to monitor the elements to prevent equipment failure. You should regularly check bearings, brakes, pulleys, gears, clutch, belts, and chains for proper alignment and condition. You should also analyze the machinery’s fluids to ensure appropriate levels, and this is one of the easiest ways to prevent machinery wear and tear.
Protect the electronics and wires
Your machinery has electronic components and wires that keep it working efficiently. You have to protect them from external weather elements such as moisture, snow, ice, heat, and dust. Thankfully, devices such as Kor Pak limit switches come in handy to protect machinery from unintentional damage. They create a link between the machinery’s physical and electronic components, enabling the control system to take appropriate action depending on the operation conditions.
Protect machinery during storage
There is a difference between wear and tear caused by heavy use and the wear and tear that occurs when the machinery is idle or in storage. You should ensure that the storage space for your machinery is free from environmental elements such as heat, rain, snow, moisture, or ice that can damage the internal and external parts. You should also regularly monitor your idle machinery for rust, contamination, and condensation signs. Oil mist lubrication comes in handy for preventing the effects of warm and humid weather on your machinery.
Often, your machinery will break down quickly because of improper use and inept handling. You should record your machinery use and oversee daily operations to ensure proper use. Thankfully devices like GPS can help you track the device’s movements and record it to catch any problems early and rectify them. Also, you can employ a supervisor to oversee the operations and ensure skilled use of the machinery.
It takes simple practices to maintain your machinery in top condition and extend its lifespan.